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Ointment Manufacturing Plant

Approx Price:

Vessel’s Inner Thickness: 4 mm SS 316 Material
Vessel’s Bottom Thickness: 5 mm SS 316 Material
Vessel’s Top Loose Lid Thickness: 1.6 mm SS 316 Material
Vessel’s Jacket Shell Thickness: 4 mm Mild Steel Material
Vessel’s Jacket Bottom Thickness: 5 mm Mild Steel Material
Jacket Insulation Thickness: 50 mm Mineral Wool Material
Jacket Insulation Cover Thickness: 2 mm SS 304 Material

The following are the components of an ointment manufacturing plant:
Manufacturing Vessel	Wax Phase Vessel	Water Heating Vessel
Storage Vessel	Ointment Transfer Pump – 02 Nos.	Integrated Automatic Control Panel
Piping of Complete Plant	Working Platform	Vacuum Pump
Water Melting Vessel	Interconnecting Pipeline	Pumps (Bump Pump & Metering Pumps)

Working Principal

All vessels are constructed using S.S. 316 grade stainless steel sheets and are cGMP compliant. Each vessel is jacketed, insulated, encased, and equipped with an appropriate agitator assembly. In, wax is melted. Water is heated in a water heating vessel, and wax is melted in a wax melting vessel. Vacuum is used to automatically move wax and water into the production vessel.

Both wax and water are homogenised in the production vessel to generate a homogenous emulsion, which is then cooled by flowing chilled water through the jacket of the manufacturing vessel. After the emulsion has been generated, active components such as colours and other additives are added and properly combined and homogenised. Later, if necessary, scent is applied in the case of cosmetics or wherever it is required. The ointment / cream has been prepared. The same is transported into the storage vessel through bump pump. & it is automatically moved from the storage vessel to the filling machine through metering pump. The flow rate of the Metering pump may be adjusted to match the speed and capacity of your tube filling machine.

Wax Melting Vessel
All vessels are constructed using S.S. 316 grade stainless steel sheets and are cGMP compliant. Each vessel is jacketed, insulated, encased, and equipped with an appropriate agitator assembly. The wax is melted in the wax melting vessel, while the water is heated in the water heating vessel. Vacuum is used to automatically move wax and water into the production vessel. Both wax and water are homogenised in the production vessel to generate a homogenous emulsion, which is then cooled by flowing chilled water through the jacket of the manufacturing vessel. After the emulsion has been generated, active components such as colours and other additives are added and properly combined and homogenised. Later, if necessary, scent is applied in the case of cosmetics or wherever it is required. The ointment / cream has been prepared. The same is delivered into the storage vessel through bump pump and it is automatically moved from the storage vessel to the filling machine through metering pump. The flow rate of the Metering pump may be adjusted to match the speed and capacity of your tube filling machine.

Wax Phase Vessel Technical Specifications
Vessel’s Inner Thickness	4 mm SS 316 Material
Vessel’s Bottom Thickness	5 mm SS 316 Material
Vessel’s Top Loose Lid Thickness	1.6 mm SS 316 Material
Vessel’s Jacket Shell Thickness	4 mm Mild Steel Material
Vessel’s Jacket Bottom Thickness	5 mm Mild Steel Material
Jacket Insulation Thickness	50 mm Mineral Wool Material
Jacket Insulation Cover Thickness	2 mm SS 304 Material
Jacket	Design Pressure 7.0 Kgs/ cm2
	Testing Pressure 5.0 Kgs/ cm2
	Working Pressure 3.0 to 4.0 Kgs/ cm2
Temperature Controller	P.T100 Sensor
Temperature Indicator	Digital
Vessel’s bottom support	03 Nos. of SS 304 Pipe Legs, 100 MM X 4 mm Thickness
Wax Phase Vessel’s Connections	Discharge 25 mm diameter flush bottom ball valve made out of SS316
Wax Phase Vessel’s Connections	Conical filter provided at discharge port of valve, at bottom of vessel.
Vessel’s Jacket Nozzles For Steam Heated Model
Steam inlet connection	1 No.
Steam outlet connection	1 No.
Drain connection	1 No.
Pressure gauge, Safety valve & Air vent connection	1 No.
Cold Water inlet connection	1 No.
Cold Water outlet connection	1 No.
Agitation Assembly
Main Drive Motor	0.5 HP/960 RPM/TEFC/Non- Flameproof / 50 Hz / 415 VAC motor
Centrally Located High Speed Stirrer Final RPM	960 RPM ( Approximate )
Drive	Motor fixed with tank mounted structure and direct coupled with stirrer shaft.
Water Heating Vessel
Vessel’s Inner Thickness	4 mm SS 316 Material
Vessel’s Bottom Thickness	5 mm SS 316 Material
Vessel’s Top Loose Lid Thickness	1.6 mm SS 316 Material
Vessel’s Jacket Shell Thickness	4 mm Mild Steel Material
Vessel’s Jacket Bottom Thickness	5 mm Mild Steel Material
Jacket Insulation Thickness	50 mm Mineral Wool Material
Jacket Insulation Cover Thickness	2 mm SS 304 Material
Jacket	Design Pressure 7.0 Kgs/ cm2
	Testing Pressure 5.0 Kgs/ cm2
	Working Pressure 3.0 to 4.0 Kgs/ cm2
Temperature Controller	P.T100 Sensor
Temperature Indicator	Digital
Vessel’s bottom support	03 Nos. of SS 304 Pipe Legs, 100 MM X 4 mm Thickness
Water Heating Vessel’s Connections	Discharge 25mm diameter flush bottom ball valve made out of SS304.
Water Heating Vessel’s Connections	Conical filter provided at discharge port of valve, at bottom of vessel.
Vessel’s Jacket Nozzles For Steam Heated Model
Steam inlet connection	1 No.
Steam outlet connection	1 No.
Drain connection	1 No.
Pressure gauge, Safety valve & Air vent connection	1 No.
Cold Water inlet connection	1 No.
Cold Water outlet connection	1 No.
Agitation Assembly
Main Drive Motor	0.5 HP / 960 RPM / TEFC / Non- Flameproof / 50 Hz / 415 VAC motor
Centrally Located High Speed Stirrer Final RPM	960 RPM ( Approximate )
Drive	Motor fixed with tank mounted structure and direct coupled with stirrer shaft.
These are typically cylindrical containers with hemispherical or dished bottom vessels and unfastened top lids. If the client requests it, the top is sometimes sealed with dished ends. Depending on the client’s preferences, the vessels are jacketed with either steam or electric heating. A propeller-type agitator is delivered from the top and is powered by an appropriate HP motor based on the vessel capacity. For closed type containers, a bottom entry agitator is supplied. Water is heated and melted in the vessel to temperatures ranging from 60 to 80 degrees Celsius, depending on the operation. This hot water is then transported to the production vessel. The tank features an exit valve with din fittings for connecting a suitable pipeline. A 100 mesh conical filter is supplied to filter out any contaminants from the water.
MANUFACTURING VESSEL Cylindrical jars with hemispherical or dished bottoms are used in manufacturing. The vessel’s top has a dished end as well. Between the vessel and the top lid, a silicone gasket is supplied. In the production vessel, there is an agitator assembly with a bottom entrance homogeniser and a top dual speed anchor agitator. For cleaning, a hydraulic lifting of the top cover is provided in the production vessel. All vessels have appropriate nozzles, manholes, valves, and so on. The vessel also comes with a jacket that may be used for both heating and cooling. However, cooling is the primary function of a production vessel. Full vacuum can be applied to the manufacturing vessel.
Manufacturing Vessel Technical Specifications
Vessel’s Inner Thickness	4 mm SS 316 Material
Vessel’s Bottom Thickness	5 mm SS 316 Material
Vessel’s Top Thickness	4 mm SS 316 Material
Vessel’s Jacket Shell Thickness	4 mm Mild Steel Material
Vessel’s Jacket Bottom Thickness	5 mm Mild Steel Material
Jacket Insulation Thickness	50 mm Mineral Wool Material
Jacket Insulation Cover Thickness	2 mm SS 304 Material
Jacket	Design Pressure 5.0 Kgs/ cm2
	Testing Pressure 4.0 Kgs/ cm2
	Working Pressure 3.0 Kgs/ cm2
Temperature Controller	P.T100 Sensor
Temperature Indicator	Digital
Vessel’s bottom support	04 Nos. of SS 304 Pipe Legs, 100 MM X 5 mm Thickness
Manufacturing Vessel’s Top Dish Nozzles
Vacuum Suction Nozzle with Vacuum gauge	1 No
Light Glass Connection	1 No
Main Hole with Sight Glass Connection	1 No
Material inlet connection	1 No
Manufacturing Vessel’s Shell Nozzles
Wax Phase inlet connection	1 No
Water Phase inlet connection	1 No
Manufacturing Vessel’s Connections On Shell	Discharge 40 mm diameter throgh inbuilt Emulsifier.
Manufacturing Vessel’s Connections On Shell	One temperature sensor port.
Manufacturing Vessel’s Jacket Nozzles For Steam Heated Model
Steam inlet connection	1 No
Steam outlet connection	1 No
Drain connection	1 No
Pressure gauge & Safety valve connection	1 No
Cold Water inlet connection	1 No
Cold Water Outlet connection & Air vent connection	1 No
Agitation Assembly
Main Drive Motor With A.C. Drive	2 HP / 1400 RPM / TEFC / Non – Flameproof / 50 Hz / 415 VAC motor
Beaters & Scrapper RPM	Approximate 20 RPM
Scrapper Thickness	6 mm, SS 304 Material flat shape
Scrapper Thickness	6 mm PTFE ( Teflon )
Motor for High Speed Emulsifier	3 HP/ 3 Ph/415VAC/1400 RPM/ 50 Hz /TEFC Non- Flameproof motor
RPM of In Line High Speed Emulsifier	1400 RPM ( Approximate)
Agitator shaft	SS 316 Material
Gear	Worm Reduction Gear
Drive	Gears attach motor drive for Agitator Assembly with variable A.C Drive for Agitator Assembly Motor.
Storage Vessel
A storage vessel is a basic jar used to store ointments and lotions, among other things. It is a cylindrical jar with a conical bottom. To enable pipeline connection, the bottom valve is equipped with din fittings. It comes with a loose top cover.
Vessel’s Inner Thickness – Shell – Bottom	1.6mm, SS 316 Material 2 mm, SS 316 Material
Vessel’s bottom thickness & shape	4.0 mm, 450 Dig. Conical bottom
Vessel’s bottom support With Castor Moving	03 Nos. of SS 304 Pipe Legs, 100 MM X 3 mm Thickness
Storage Vessel’s Connections	Discharge 40mm diameter flush bottom ball valve made out of SS304.
	01 Nos. connections for fittings of extra facilities like fitting of temperature sensor.
	Loose lid provided on top of the vessel in two pieces

Control Panel

03 Nos. of indicating lamp for three phase supply.

02 Nos. push buttons are required for operating the Main Agitator motor. ( A.C Drive for variable speed will be provided on extra cost, if required )

02 Nos. push buttons are provided for operating the Emulsifier motor ( A.C Drive for variable speed will be provided on extra cost, if required )

04 Set of 02 nos. ON-OFF push buttons provided for Wax Phase Vessel Motor / Water Phase Vessel Motor / 02 nos. Ointment Transfer Pump Motor.

Digital temperature indicators with sensors for Manufacturing Vessel

Digital temperature indicators with sensors for Wax phase Vessel

Digital temperature indicators with sensors for Water phase Vessel

Digital timers two motors of the Manufacturing Vessel

Utilities

1“Dia. Steam Inlet Make 1 ½” DIA. Common Header for 3 Vessels.

1 ½” Dia. Steam Condensate Make Common Header for 3 Vessel.

1” Dia. Raw Water Line.

D.M. Water Line.

Cooling Water If Cooling Tower You Have & Drain Line.

Vaccum Pump 1.5 HP

Capacities of ointment manufacturing plant available are

20 kgs

50 kgs

100 kgs

200 kgs

300 kgs

500 kgs

1000 kgs

2000 kgs

3000 kgs

& above.

Application

Body Lotion, Hand & Body Lotion, Moisturizing Body Lotion, Hydrating Body Lotion, Perfumed Body Lotion, Face & Body Lotion. Face Wash, Face Cleanser, Pimple Care Face Wash, Anti Acne Face Wash, Exfoliating Face Wash, Face Wash with Micro-globules, Skin Cleanser, Face Wash For Oily Skin, Face Wash With Scrubbing Particles , Face Wash with AHA & BHA, Salicylic Acid Face Wash, Glycolic Acid Face Wash, Pimple Care Face Wash, Anti Acne Face Wash, Exfoliating Face Wash, Skin Lightening Face Wash, Face Wash For Oily Skin manufacturing plant / Mixer / Equipments
Moisturizing Cream, Cold Cream, Moisturizing Cold Cream, Face & Body Cream, Hydrating Cream, Face & Body Moisturizer manufacturing plant

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